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Intel Prepares to Use TSMC 2nm Process for Nova Lake

·945 words·5 mins
TSMC 2nm Nova Lake

Intel’s recent moves have caused quite a stir in the tech world. According to reports, the chip giant has placed an order with TSMC, preparing to use its 2nm process technology to manufacture its next-generation Nova Lake processors. At the same time, Intel’s own 18A process is also being vigorously advanced and is currently planned for products like Panther Lake and Clearwater Forest. Clearly, Intel is pursuing a “dual-pronged” strategy, seeking a balance between internal manufacturing and external foundry to strive for a resurgence in the desktop processor market in 2026.

Intel TSMC 2nm

Nova Lake is Intel’s significant follow-up to Arrow Lake, representing a major leap forward for desktop processors. It is reported that this chip will pack up to 52 hybrid cores, including 16 Coyote Cove performance cores, 32 Arctic Wolf efficiency cores, and an additional 4 low-power cores, which may be placed in a separate SoC module. Compared to its predecessor, Nova Lake’s architecture features substantial upgrades: the performance cores evolve from Lion Cove to Cougar Cove and then to Coyote Cove, while the efficiency cores progress from Skymont to Darkmont and finally to Arctic Wolf. This configuration is eye-catching, clearly aiming to balance high performance and low power consumption to meet various needs from gaming to multitasking.

To accommodate this performance beast, Nova Lake will adopt a new LGA1954 socket. This means that existing 800 series motherboards will have to take a back seat, and users wanting to upgrade may need to replace their motherboards as well. Although this might strain wallets, new sockets typically bring higher bandwidth and scalability, paving the way for future platform upgrades. Intel is clearly planning for long-term competitiveness.

Intel’s decision to choose TSMC’s 2nm process is likely not a spur-of-the-moment decision but a well-considered strategy. As early as 2023, Intel hinted that Nova Lake would have both internal and external manufacturing, with high-performance models potentially using TSMC’s 2nm process and lower-end models using its own 18A process. This flexible strategy can alleviate the pressure on the 18A production line and ensure that chips are launched on time. TSMC’s 2nm process is currently highly sought after, with AMD’s Zen 6 “Venice” server chips and Apple’s A20 chips also eyeing it. This technology can boost transistor density to over 300 million per square millimeter, reduce power consumption by nearly 30%, and increase performance by more than 10%. It sounds promising, but the cost is also significant, with the foundry cost of a 2nm wafer reportedly as high as $30,000, much more expensive than 3nm.

The “close relationship” between Intel and TSMC is nothing new. Arrow Lake used TSMC’s 3nm and 5nm processes, and Lunar Lake and Battlemage GPUs also rely on TSMC’s manufacturing. This collaboration allows Intel to quickly launch new products and compensate for the shortcomings of its own process technology. However, frequent outsourcing also drives up costs, forcing Intel to walk a tightrope between accelerating time-to-market and controlling expenses. In contrast, its own 18A process carries more expectations. This technology introduces gate-all-around transistors and a backside power delivery design, significantly improving both performance and energy efficiency. Data shows that 18A achieves 18% higher performance at low voltage compared to its predecessor while consuming 38% less power, and its transistor density reaches 238 million per square millimeter. The first 18A chips, Panther Lake and Clearwater Forest, have already been powered on and are scheduled for mass production in 2025.

However, the road for 18A is not smooth. Due to the cancellation of the previous 20A process, Intel has bet all its resources on 18A, putting significant pressure on its production lines. Clearwater Forest, originally scheduled to debut in 2025, has now been delayed to the first half of 2026 due to packaging issues. To prevent its consumer products from being affected, Intel has outsourced some of the Nova Lake orders to TSMC. Intel’s product head, Michelle Johnston Holthaus, put it bluntly: to provide users with the best products, they will decisively outsource when necessary. This statement reveals Intel’s pragmatism and also raises questions about the future of its own foundries.

This dual-sourcing strategy also has a hidden benefit: attracting external customers. Rumors suggest that Nvidia may use 18A for consumer-grade GPUs, and Broadcom and AMD are also interested. If 18A can be successfully mass-produced and secure large orders, Intel’s foundry business may be able to turn things around. However, facing the competition from TSMC and Samsung, Intel needs to demonstrate real strength in technology, capacity, and pricing.

In 2026, Nova Lake will directly face the challenges from AMD’s Zen 6 and Apple’s A20. The currently known AMD “Venice” is mainly aimed at servers and may have up to 128 cores, offering strong performance. Apple’s A20, relying on the low power consumption of the ARM architecture, continues to dominate the mobile market. For Intel to break through in the desktop market, Nova Lake needs to excel in performance, price, and compatibility. The broader context is that competition in the semiconductor industry has become fierce. The R&D cost of the 2nm process exceeds $1 billion, and building factories costs tens of billions more. The demand for high-precision lithography machines by foundries has surged, and equipment shortages are causing delivery times to be repeatedly delayed. Intel’s decision to join forces with TSMC is both a response to reality and a look towards the future.

For tech enthusiasts, Nova Lake’s 52 cores and new socket design are undoubtedly exciting, and the breakthroughs in the 18A process may also bring surprises to AI and high-performance computing. Whether TSMC’s 2nm or Intel’s 18A ultimately prevails, consumers will benefit from stronger and more power-efficient chips. The chip war of 2026 is already worth looking forward to.

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